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After cutting some 1/4" plywood for the panels, I've glued and clamped the door up. In the morning I'll start the molding.
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Now that the glue has dried, I'll remove the clamps and give the door a little bit of sanding. When the sanding is done I can start routing the molding. I'm using a cove and bead bit to rout a 1/2" thick board to make the molding.
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With the piece routed I'll use the TS55 to rip the profile off.
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Here is a picture of the molding cut free.
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With the molding made I will miter the ends to fit along the edge of the panels.
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The molding all fits perfectly now I'll use my pinner to shoot it in.
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Routing for the hinges is the next thing to do, for that I'll use the MFS.
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The door is pretty much done at this point, it will get a barrel bolt and then installed on it's jamb. This was an easy way to make a door without a shaper, router table or even a table saw. While I could have done this on my router table and door cutting bits, it was a lot a fun using some of my new tools (MFS and OF-FH). This project shows you that with a bit of creative thinking you can do almost any project with simple tools in a small shop.
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